https://www.daltonjwalsh.com/projects daily 0.75 2024-08-31 https://www.daltonjwalsh.com/projects/slipclutch monthly 0.5 2024-06-28 https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/000362ba-1860-4adf-9f3f-634c1b3aed2e/IMG_7336.jpg Projects - Slip Clutch - Make it stand out 2022 Slip Clutch https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1719607424694-A6BKEZEFO26CCLEHOA2T/IMG_7332.jpg Projects - Slip Clutch - First Op Using a CNC lathe to turn the OD and ID of the CV coupler https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1715046630521-YE0ATHW5Y96C9FPYI43Q/IMG_0181.JPG Projects - Slip Clutch - Final Op Using a coaxial indicator to indicate in final operation https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1719409435373-ABAJLAHZ4VLZNBJOLJJ8/In-Process-Mill-OP.jpg Projects - Slip Clutch - In-process Milling There is only one operation on the CNC mill, so indicating clocking was not needed. https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1715047601066-7C497R0ZPX12LYZQZJDT/IMG_0184.JPG Projects - Slip Clutch - Completed CV Coupers 2 Completed CV couplers and my pathfinder. Wire EDM splines done by a professional machine shop. https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1715046795283-3GVZN0TX3Z0IU2AXO0W8/IMG_7373.jpg Projects - Slip Clutch - Spring Holder Milling This part use waterjet and CNC milling for ease of manufacturing https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1715047508607-K7METMSGA04KGUE7008S/IMG_0186.jpg Projects - Slip Clutch - Collet Indexer Machining input shaft flats using a collet indexer in a CNC mill https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1715047805075-TPHLCPVIA8RB87JQ373T/IMG_0220.jpg Projects - Slip Clutch - Completed Slip Clutch Completed, assembled slip clutch https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1715046791966-3R1ONUM7QMABKB1U81HV/IMG_7166.JPEG Projects - Slip Clutch - Baja SAE 4WD Capstone From Left to right, DJ (me) designed the slip clutch, Scott designed the shafts, Alex designed the transfer cases and bevel gears, and Reed designed the constant velocity joints. https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/0a5fe5e8-2c59-4365-9f50-d79c955eaba8/Slipper-1.png Projects - Slip Clutch - Make it stand out Off-the-shelf slip clutch from Dynatect https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1715049082495-N2GJKH2TCPC7O73D6FII/Slip+Clutch+Torque+Testing.png Projects - Slip Clutch https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1715049082102-ZB6OSQHM0D0TLTTHA4F6/Slip+Torque+%28ft-lb%29+vs.+Spring+Collar+Spacing+%28in%29.png Projects - Slip Clutch https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1715049092792-9MNBBV9L3KPQYAYVEPMG/IMG_7407.PNG Projects - Slip Clutch https://www.daltonjwalsh.com/projects/blog-post-title-three-bp9a7 monthly 0.5 2023-06-09 https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/9adca6ff-6fe9-4d09-ab57-cedf0267e0a6/2022+Rack+Iso.jpg Projects - Steering Rack - Make it stand out 2022 Steering Rack I designed https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/bf55c9e7-5602-45ca-b4a3-e305fcbfc0b1/2023+Rack+Iso.jpg Projects - Steering Rack - Make it stand out 2023 Rack Design https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1686239417311-OHR896H43NLMS37BC58F/2023+Rack+Iso+Transparent.png Projects - Steering Rack - 2023 Rack Translucent https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/58890adc-8b58-49a3-9ad4-45a98f5510e3/IMG_0247.jpg Projects - Steering Rack - Machining Pinion Housing https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/464c77c2-3a3a-4746-8732-04038ec4aa2d/IMG_0272.jpg Projects - Steering Rack - Machined Rack Arm https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1686235037502-G1EHAJ3M0FO0I19IQQMP/IMG_0264.jpg Projects - Steering Rack - Heating Pinion Housing for Shrink Fit https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1686235966842-YMP6AR7IGS897QQ0E8JA/23+Jersey+Barrier.gif Projects - Steering Rack - 2023 Steering Rack in Action https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1686235979871-YGDSLR75OMPEOSH2WLZB/IMG_7178.JPG Projects - Steering Rack - Machining Mistake on 2023 Rack Foot https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1686235986558-JUDDO72EG8CCBLOWPTW5/IMG_5217.jpg Projects - Steering Rack - Assembled 2022 Rack https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1686239140402-89L4HVQ15HZRA473GOY8/Dongle+Machining+%282%29.gif Projects - Steering Rack - Machining Steering Clevis https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1686235992556-JDN4PDPVQ5C0222EI3UO/IMG_5218.jpg Projects - Steering Rack - 2022 Steering Clevis Bushing https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1686236005678-INTRJ31MT11JMBLEJOQ7/IMG_5329.jpg Projects - Steering Rack - 2022 Rack After Endurance Race https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1686237262947-VVPFCVM96SLRKMEU5S30/2023+Rack+Section+Lock.png Projects - Steering Rack - Left Lock CAD Section https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1686237262992-JRDZBJH24XBSQTQIKU26/2023+Rack+Section+Neutral.png Projects - Steering Rack - Neutral CAD Section https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1686239677020-IM4875BKJIVCMWUISSTM/Rack+Foot+FEA.png Projects - Steering Rack - Rack Foot FEA https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1686239694809-4BFGDABP4BROTJ7RL003/IMG_0345.JPG Projects - Steering Rack - Steering Rack Body Panel https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/1686239781587-FYLU8UL27XDDN5ZQ5Z38/70361643569__76A120D8-E54A-48BD-A8B3-371FB445B485.jpg Projects - Steering Rack - Steering Clevis Machining https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/d2db79ca-01d9-4831-9378-a4578e170e17/2018+Rack+ISO.jpg Projects - Steering Rack - Make it stand out 2019 Steering Rack Design I inherited https://www.daltonjwalsh.com/projects/blog-post-title-four-45crz monthly 0.5 2023-02-03 https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/cc7177a2-8955-481c-8f9c-d24ae17d2c47/BOARD+3D+CAD.jpg Projects - Wireless Timing Gates - Make it stand out 3D model of timing gate transmitter board https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/c9ff5721-b832-4686-bba6-383fd55ac0e0/Kohler+Engine+Curve.png Projects - Wireless Timing Gates - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.daltonjwalsh.com/projects/trailer-hitch-rack-mount monthly 0.5 2023-02-06 https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/9e60257d-2a24-40e6-9b1b-784805792e6f/Screenshot+2022-11-07+123610.jpg Projects - Trailer Hitch Rack Mount - Make it stand out Final CAD https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/9008f887-72b8-4a15-a1d2-afd6f903712f/IMG_5597.jpg Projects - Trailer Hitch Rack Mount - Make it stand out Finished Product https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/b2482c0f-1b0b-462b-954a-ba111dea0268/IMG_4229.jpg Projects - Trailer Hitch Rack Mount - Make it stand out 3d printed prototype https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/fa2d2cd5-0e68-4e75-9dea-45bc49980bd6/IMG_5592.jpg Projects - Trailer Hitch Rack Mount - Make it stand out Beginning of adaptive clearing pass with a ballnose end mill https://www.daltonjwalsh.com/projects/console-cooler monthly 0.5 2024-05-03 https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/70c2a4c1-0171-4a08-bac6-a50bbcda21f9/IMG_7033.jpg Projects - Console Cooler - Make it stand out Installed Console Cooler https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/247b3b8d-343e-4c27-a7cd-891eafcef419/Solidworks+Screenshot.png Projects - Console Cooler - Make it stand out Console Cooler CAD https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/328a9271-0c0b-4efc-936f-9a042b7cbabe/dell+fans.jpg Projects - Console Cooler - Make it stand out Source: Dell https://www.daltonjwalsh.com/about daily 0.75 2024-04-30 https://www.daltonjwalsh.com/experience daily 0.75 2024-04-30 https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/fd80f628-49fd-4e06-856d-14f0ccb9129a/19rivian-01-superJumbo.jpg https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/457e59a8-6ad5-4120-a574-4351e05fdf99/IMG_1100.jpg https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/02bd83d4-41da-4e27-8834-28883d6c6ac1/Rivian_logo_and_wordmark.svg.png https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/099c0cf5-2ffc-4a1e-b7bf-dad0b51d7a9e/IMG_4507.jpg https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/063ebaa6-e61d-4cc4-8af1-f486ff35396c/SpaceX-Logo.wine.jpg https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/02441f7f-f30b-4e5a-9d1a-a23fad3a6632/Starlink+Rooftop.png https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/94230123-8c87-4c97-8ecc-c661c30b3640/NorthCape-logo.png https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/985ad749-4a7c-4a44-8d33-e3452cfae882/IMG_7041.jpg https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/3679bdcc-7457-4754-a220-9ac9a662716d/IMG_7036.jpg https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/bf48e07d-9925-4519-a996-453f2e1d7c1b/IMG_7472.JPG https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/06ad526f-d11f-4fbb-8b22-5dde7badc85a/Screenshot+2023-02-02+142833.png https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/33ad61d3-43a3-470e-9926-bd3fc48d0e68/IMG_7214.jpg https://images.squarespace-cdn.com/content/v1/63c94173db201e2ed96e519d/b2b34119-7c55-45e0-84e9-bb1dbafb7416/IMG_4322.jpg https://www.daltonjwalsh.com/home daily 1.0 2024-07-17